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Inside our workshop

How your wheels are built.

No mass production, no shortcuts. Every Vario Racing wheel set is built by hand in our own workshop – from the bare hub to the finished, trued wheel. Take a look behind the scenes.

100%built by hand
Every spoketensioned with a torque wrench
Every wheeltrued with a dial gauge
01Lacing

Step 01 · Lacing

Hand lacing

Each spoke is laced by hand in the correct cross pattern – flange by flange, nipple by nipple. This is where hub and rim become one wheel, and where care pays off later on the track.

  • Laced 100% by hand
  • Correct cross pattern for your hub
  • Nipples pre-set evenly
02Tensioning

Step 02 · Tensioning

Tensioning with torque

Spoke tension is built up in several rounds with a torque wrench – never in one go. That way the load is spread evenly across the whole wheel, which is what makes it strong under hard braking and landings.

  • Torque wrench on every nipple
  • Tension built up in several rounds
  • Even load across the whole wheel
03Truing

Step 03 · Truing

Truing & centering

On the truing stand we measure radial and lateral runout with a dial gauge and correct it spoke by spoke – until the wheel runs true and sits perfectly centred on the hub.

  • Dial-gauge measurement
  • Radial and lateral runout corrected
  • Centred on the hub
04Engraving

Step 04 · Engraving

Logo engraving

Your logo, name or race number – engraved permanently into the hub or rim. Sharp, clean and here to stay: it won't peel off or fade like a sticker.

  • Logos, names & race numbers
  • Permanent – no stickers
  • Perfect for team & custom builds